Complete Water Treatment & Bottling Plant Solutions
From raw borehole water to packaged shelf-ready bottles, Metavel Industries provides fully integrated, custom-engineered turnkey solutions for commercial entrepreneurs, multinational beverage brands, and heavy industries.
End-to-End Industrial Capabilities
Every facility has distinct source water chemistry and production targets. Explore how our specialized turnkey systems solve complex water purification challenges.
Turnkey Packaged Drinking Water Plants
Complete greenfield plant execution from civil layout design, multi-stage water purification (Dual media, Activated Carbon, Micron filters, 2-Stage RO, Remineralization, UV, Ozone), to automatic high-speed PET bottling and packaging.
- ✓ Civil & piping layout planning
- ✓ Complete BIS laboratory setup equipment
- ✓ Blow moulding to shrink wrap automation
Industrial RO & Effluent Recycling (ZLD)
High-recovery Zero Liquid Discharge and tertiary effluent recycling systems engineered for textiles, chemicals, metal finishing, and power generation to recover up to 90-95% reusable process water.
- ✓ High-pressure DTRO/SWRO membranes
- ✓ Multi-effect evaporators integration
- ✓ Automated chemical dosing & antiscalant control
Automated 20L Jar Washing, Filling & Capping Lines
Robust, fully stainless steel automated jar plants featuring 5-to-8 stage hot alkaline wash, disinfectant rinse, pure water rinse, precision volume filling, automatic cap sorting, decapping, and leak detection.
- ✓ Touchless automatic inner/outer wash
- ✓ Integrated motorized cap chute & presser
- ✓ Stainless steel conveyor with speed inverter
High-Speed Beverage & Juice Bottling Plants
Customized monoblock rotary filling systems for non-carbonated flavored water, juices, and cold beverages featuring hot-fill capability, nitrogen dosing, inductive foil sealing, and wrap-around labeling.
- ✓ CIP sanitary return loop
- ✓ Gravity/piston positive displacement valves
- ✓ Class 100 HEPA laminar flow cleanroom hood
Seawater & High Brackish Water Desalination
Rugged containerized and skid-mounted reverse osmosis desalination systems designed for high-salinity source water up to 45,000 ppm TDS, equipped with energy recovery turbines.
- ✓ Duplex stainless steel high-pressure piping
- ✓ Energy recovery turbochargers / isobaric chambers
- ✓ Containerized plug-and-play models available
Pharma & Dialysis Grade Pure Water (PW & WFI)
Ultra-pure water generation systems utilizing double-pass RO paired with continuous Electro-Deionization (CEDI) and thermal sanitization to meet US Pharmacopeia (USP) and European standards.
- ✓ Sanitary 316L orbital welded piping
- ✓ Zero dead-leg diaphragm valves
- ✓ Online TOC and conductivity recording
Our 6-Step Engineering Lifecycle
How Metavel Industries delivers guaranteed water purity, on-time project completion, and seamless commissioning.
Water Analysis & Feasibility
Comprehensive raw water laboratory testing (TDS, Hardness, Silica, Heavy Metals, Biological) to design exact treatment chemistry.
Custom 3D CAD & P&ID Design
Detailed plant layout, civil foundation drawings, power load distribution, and piping & instrumentation diagrams (P&ID).
Precision In-House Fabrication
High-grade SS304/SS316 fabrication, ASME standard pressure vessels, sanitary welding, and electrical PLC panel integration.
Factory Acceptance Testing (FAT)
Rigorous wet-testing of all pumps, valves, PLC automation, and leak inspection before dispatch to your site.
On-Site Commissioning & Training
Expert site engineers install mechanical/electrical connections, calibrate sensors, and train your operational team.
Lifecycle Support & AMC
Spare parts stock, membrane replacements, remote telemetry monitoring, and rapid technical field support.
Planning a New Water Treatment or Bottling Plant?
Share your raw water test report and daily output goals. Our senior engineering team will provide a tailored P&ID flowchart and financial cost analysis.